A re-examination of the mechanism of thermosonic copper ball bonding on aluminium metallization pads

H. Xu*, C. Liu, V. V. Silberschmidt, S. S. Pramana, T. J. White, Z. Chen

*Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

100 Citations (Scopus)

Abstract

The nanoscale interfacial characteristics of thermosonic copper ball bonding on aluminium metallization were investigated. It was found that ultrasonic vibration swept oxides of aluminium and copper from parts of the contact area, promoting the formation of intermetallic compound Al2Cu (approx.20 nm thick). Where oxides persisted, an amorphous aluminium oxide layer connected with a crystalline copper oxide. It was estimated that ultrasonic vibration caused an effective local temperature increase to 465 °C that accelerated interdiffusion and enhanced the formation of Cu-Al intermetallics.

Original languageEnglish
Pages (from-to)165-168
Number of pages4
JournalScripta Materialia
Volume61
Issue number2
DOIs
Publication statusPublished - Jul 2009
Externally publishedYes

ASJC Scopus Subject Areas

  • General Materials Science
  • Condensed Matter Physics
  • Mechanics of Materials
  • Mechanical Engineering
  • Metals and Alloys

Keywords

  • Interfacial structure
  • Intermetallic compounds
  • Thermosonic bonding mechanism

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