A universal interface for plug-and-play assembly of stretchable devices

Ying Jiang, Shaobo Ji, Jing Sun, Jianping Huang, Yuanheng Li, Guijin Zou, Teddy Salim, Changxian Wang, Wenlong Li, Haoran Jin, Jie Xu, Sihong Wang, Ting Lei, Xuzhou Yan, Wendy Yen Xian Peh, Shih Cheng Yen, Zhihua Liu, Mei Yu, Hang Zhao, Zechao LuGuanglin Li, Huajian Gao, Zhiyuan Liu*, Zhenan Bao*, Xiaodong Chen*

*Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

231 Citations (Scopus)

Abstract

Stretchable hybrid devices have enabled high-fidelity implantable1–3 and on-skin4–6 monitoring of physiological signals. These devices typically contain soft modules that match the mechanical requirements in humans7,8 and soft robots9,10, rigid modules containing Si-based microelectronics11,12 and protective encapsulation modules13,14. To make such a system mechanically compliant, the interconnects between the modules need to tolerate stress concentration that may limit their stretching and ultimately cause debonding failure15–17. Here, we report a universal interface that can reliably connect soft, rigid and encapsulation modules together to form robust and highly stretchable devices in a plug-and-play manner. The interface, consisting of interpenetrating polymer and metal nanostructures, connects modules by simply pressing without using pastes. Its formation is depicted by a biphasic network growth model. Soft–soft modules joined by this interface achieved 600% and 180% mechanical and electrical stretchability, respectively. Soft and rigid modules can also be electrically connected using the above interface. Encapsulation on soft modules with this interface is strongly adhesive with an interfacial toughness of 0.24 N mm−1. As a proof of concept, we use this interface to assemble stretchable devices for in vivo neuromodulation and on-skin electromyography, with high signal quality and mechanical resistance. We expect such a plug-and-play interface to simplify and accelerate the development of on-skin and implantable stretchable devices.

Original languageEnglish
Pages (from-to)456-462
Number of pages7
JournalNature
Volume614
Issue number7948
DOIs
Publication statusPublished - Feb 16 2023
Externally publishedYes

Bibliographical note

Publisher Copyright:
© 2023, The Author(s), under exclusive licence to Springer Nature Limited.

ASJC Scopus Subject Areas

  • General

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