Effect of plasma spraying conditions on the spheroidization of zircon and alumina mixtures

Y. Li*, K. A. Khor

*Corresponding author for this work

Research output: Contribution to journalConference articlepeer-review

13 Citations (Scopus)

Abstract

Reaction sintering of zircon and alumina is an easy and inexpensive route to obtain homogeneous mullite-zirconia ceramics with enhanced mechanical properties. This paper presents the preparation of ZrO2 reinforced mullite by plasma spraying a mixtures of zircon and alumina. The results indicate that the plasma sprayed powders consist of zirconia, zircon and alumina. It was found that fine grained, even amorphous and chemically homogeneous composite powders can be obtained by ball milling and plasma spraying. Recrystallization of amorphous phases and the formation of mullite occurred at approx. 1000°C in plasma sprayed powders. This value is more than 500°C lower than the formation of mullite in as-milled powders. The effect of power and secondary gas pressure on the spheroidization of zircon and alumina mixtures was investigated. The results showed that both of them were of importance in controlling the morphology and phase composition of the spheroidized powders.

Original languageEnglish
Pages (from-to)532-537
Number of pages6
JournalJournal of Materials Processing Technology
Volume89-90
DOIs
Publication statusPublished - May 19 1999
Externally publishedYes
EventProceedings of the 1999 4th Asia Pacific Conference on Materials Processing - Singapore, Singapore
Duration: May 19 1999May 20 1999

ASJC Scopus Subject Areas

  • Ceramics and Composites
  • Computer Science Applications
  • Metals and Alloys
  • Industrial and Manufacturing Engineering

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