Superior microwave absorption properties of carbon-coated FeSiCr micro flakes

Carbon-coated ferromagnetic alloys can protect from microwave radiation due to their tunable electromagnetic parameters and multiple loss mechanisms. We prepared carbon-coated flaky FeSiCr (FFSC@C) powders by the encapsulation and thermal decomposition of epoxy resin. The crystallization degree and thickness of carbon coating were tuned to optimize the microwave absorption of FFSC@C. The phase composition, morphology, magnetic properties, electromagnetic parameters, and microwave absorption properties of FFSC@C were comprehensively investigated. The oriented flaky FeSiCr possessed strong attenuation capacity, the amorphous carbon improved the impedance matching of flaky FeSiCr. The sample carbonized at 500 ℃, with the epoxy addition amount of 45 wt% exhibited a broad effective absorption bandwidth of 5.60 GHz at a thickness of 2.4 mm. Compared with other absorbents, the FFSC@C exhibited stronger absorption capacity at a lower thickness and filler loading in the X-band (8−12 GHz). This work demonstrated the facile fabrication of a high-performance carbon-coated ferromagnetic microwave absorber.